Precision PEEK parts, printed in Bengaluru.

Additive manufacturing for medical, aerospace, automotive and semiconductor programmes, from a single prototype to production runs.

PEEK / 01 / 05
Hex fitting

Polyether ether ketone

The polymer
that replaces metal.

Strength, thermal stability and chemical resistance in one engineering polymer. From lightweight industrial components to specialised medical grades, the material starts with the job. We print and machine it to your drawing.

Natural PEEK pellets beside a machined PEEK fitting
PEEK / FROM POLYMER TO PRECISION PART

260°C

Electrical relative thermal index

Long-term electrical property retention for VICTREX™ 450G, tested to UL 746B. The operating temperature of a loaded part depends on its application.

≈71%

Lower density than titanium

1.30 g/cm³ for PEEK 450G versus 4.42 g/cm³ for Ti-6Al-4V. An equal-volume material comparison; final part weight depends on the design.

98 MPa

Tensile yield strength

VICTREX™ 450G at 23 °C, tested to ISO 527-2. A precise material reference for strength-led design; printed performance also depends on build direction and processing.

Implant grade

Biocompatible material options

Specialist materials such as Invibio PEEK-OPTIMA™ have biocompatibility data for implantable applications. Medical devices require the specified grade, manufacturing process and device qualification.

Material references: VICTREX 450G ↗TIMETAL 6-4 ↗Invibio PEEK-OPTIMA ↗

Choose the material around the job.

Compare grade data, applications and manufacturing considerations.

PAEK / SEMI-CRYSTALLINE

PEEK

Polyether ether ketone

Strength, chemical resistance and electrical insulation for wear parts, fixtures and functional components.

VICTREX 450G datasheet ↗

REFERENCE GRADE / VICTREX™ 450G

Tensile yield
98 MPa

23 °C · ISO 527-2

Tensile modulus
4.0 GPa

23 °C · ISO 527-1

Heat deflection
152 °C

1.8 MPa · unannealed · ISO 75-2/Af

Manufacturer resin data. Heat deflection measures deformation under load; it differs from continuous service temperature.

Applications

Wear parts, fixtures, insulators and demanding functional components.

Design priorities

Load direction, service temperature and chemical exposure. Build orientation and finishing set the performance of the finished part.

Manufacturing

High-temperature extrusion for complex geometry; machining for precise interfaces and stock-based parts.

Manufacturer reference grades, not a stock list. Resin and printed-coupon data use different test conditions; specify the grade and build requirements for your part.

Quote a PEEK part ↗

Bring us the operating conditions.

Temperature + durationLoad + directionChemicals + exposureInspection + traceability

We build for sectors where parts cannot fail.

Patient-specific cranial implant in medical-grade PEEK
Medical

Medical

Complex anatomical geometry, surgical guides and development prototypes, built around the specified material and drawing.

  • Cranial implants
  • Spinal cages
  • Dental prosthetics
  • Surgical guides
Lightweight PEEK ducting bracket on a carbon-fibre panel
Aerospace

Aerospace

Lightweight brackets, housings and ducting, with build orientation and finishing planned around the assembly.

  • Brackets and housings
  • Ducting systems
  • Cabin components
  • Thermal shields
PEEK EV battery module housing with cooling channels
Automotive

Automotive

Functional prototypes, fixtures and housings for automotive development and production programmes.

  • Engine components
  • EV battery housings
  • Custom tooling
  • Aerodynamic parts
PEEK wafer-handling end-effector holding a silicon wafer
Semiconductor

Semiconductor

Wear-resistant jigs, fixtures and end-effectors for automation and cleanroom robotics.

  • Wear-resistant parts
  • Custom fixtures
  • Robotic end-effectors
  • Seals and bearings

Manufacturing methods

Seven ways we build parts.

FDM nozzle laying a bead of PEEK
01

FDM printing

Fused deposition for robust functional prototypes and production parts in PEEK, PEKK, ULTEM and engineering polymers.

SLA part rising out of a resin vat
02

SLA printing

Stereolithography for ultra-fine detail and smooth surface finishes.

SLS part emerging from nylon powder
03

SLS printing

Selective laser sintering for complex geometries with no support structures.

Metal printed bracket beside a ceramic part
04

Metal and ceramic printing

Metal, polymer and ceramic materials, including full-colour parts.

Topology-optimised bracket
05

Generative design

AI-driven topology optimisation for maximum performance with minimum material.

Cut-open part showing gyroid lattice infill
06

Lattice structures

Engineered lattice and infill patterns for lightweight structural integrity.

Printed bracket measured with calipers
07

DfAM

Design for additive manufacturing. We rework parts so they print right the first time.

One partner from prototype to production.

Finished PEEK printed parts on a build plate

3D printing

FDM, SLA, SLS, MJF

Tolerance
±0.3% (min ±0.3 mm)
Lead time
from 1 business day
End mill cutting a block of PEEK

CNC machining

Milling, turning and post-processing

Tolerance
±0.020 mm
Lead time
from 5 business days

Injection moulding

Prototype and production tooling

Volume
1 to 1,000,000 parts
Scope
built to your drawing
Laser cutting a steel sheet

Sheet metal

Laser cutting, bending, post-processing

Tolerance
±0.1 mm
Lead time
from 5 business days

From single prototypes to production runs. Figures shown are starting capabilities; geometry, material, quantity and finishing determine the final tolerances and lead time in your quotation.

The engineering, up close

Every detail
has a job.

Turn it. Section it. Understand it.
Explore the decisions inside five very different parts.

PF / COMPONENT LIBRARYSOLID VIEW
Drag to orbit · scroll to continue
Interactive design models

Concept models showing engineering features; not customer case studies.

Design study / PF.003

A bracket.
Considered from
every angle.

Concept study

A simple mount makes a useful test of the questions that matter: where the load goes, how the tool reaches it, and what needs checking.

PF.003 / GUSSETED MOUNTDESIGN INTENT · NOT TO SCALE
Perspective drawing showing the bracket's mounting faces, reinforcing ribs and fastener access. 01 / REINFORCE 02 / ASSEMBLE 03 / VERIFY
2 MOUNTING FACES / 2 GUSSETSExplore in 3D ↗
Open the design-review checklist ↗

Quality / from drawing to delivery

Every critical part inspected before it ships.

  1. Define the critical features.

    Drawing revision, datums, fits and material grade establish the build requirements. We review the dimensions that matter to the assembly before manufacture.

  2. Build. Finish. Fit.

    Printing, CNC finishing and post-processing work together. Mating faces, holes and threads receive the finishing specified on your drawing.

  3. Measure against the drawing.

    Dimensional inspection checks the specified features against their acceptance limits. Include a measurement report in your brief when you need a record of the results.

  4. Plan for the next run.

    Revision control, inspection scope and sampling requirements give repeat orders a defined baseline. Specify batch traceability and supporting documents with the order.

Need NDT, SPC or certification documents? Include the required method or standard in your brief. Your quotation sets out the inspection scope, scope of supply and documentation.

Inside an inspection report

Precision should
be readable.

Select a feature to follow its drawing dimension, measured value and acceptance result.

DIMENSIONAL INSPECTION

Mounting plate · PF-S01

SAMPLE REPORT · EXAMPLE DATA
Sample plate drawing with width, mounting-hole diameter and hole-centre spacing. ① 60.00 ±0.10 ② Ø6.00 ±0.05 ③ 40.00 ±0.10 SCHEMATIC / NOT TO SCALE
FEATURE 01Within tolerance

Overall width

Nominal
60.00 mm
Tolerance
±0.10 mm
Measured value
60.04 mm
Deviation
+0.04 mm

The reading falls within 59.90–60.10 mm. The drawing defines the allowed range and measurement method.

Agree on the evidence
before you build.

Mark the critical dimensions and specify the report, sampling and traceability you need. We include the agreed inspection scope in your quotation.

Add inspection requirements ↗
Two engineers examining a 3D-printed PEEK lattice bracket beside an industrial printer

Prototype faster.
Build reliability better.

Turn a difficult geometry into a part you can test. We combine design for additive manufacturing, material selection and prototype builds to refine fit, function and manufacturability before production.

Leadership

Sriram Kumar, Co-Founder and Director

Sriram Kumar

Co-Founder and Director

Thirty-seven years across HVAC, building management systems, electronics manufacturing services and additive manufacturing. Leads strategic alliances and business development, and has built companies from the ground up to high-volume production.

Mamatha Madhavan

Founder

Three decades in regional rural banking, retiring in 2024 as Assistant General Manager at Karnataka Grameena Bank with operations across ten districts. Advises on governance, compliance and organisational development. Active with the Rotary Club of Hunsur and the Inner Wheel Club of Mysore Gold.

Mamatha Madhavan, Founder

Questions engineers ask us.

When should I choose PEEK over aluminium or titanium?

Choose PEEK when low weight, chemical resistance, wear or electrical insulation drive the design. VICTREX 450G has a crystalline density of 1.30 g/cm³ and a tensile yield stress of 98 MPa at 23 °C. These are manufacturer resin values; the grade, load case and manufacturing route determine finished-part performance. See the material guide for test conditions and sources.

What file formats do you need for a quote?

Send STEP or IGES for quoting and design-for-additive review. STL or 3MF are suitable for print-ready geometry. Include a drawing with critical dimensions, tolerances and finishing requirements.

Is there a minimum order quantity?

No. We print single prototypes and support low-volume production. Injection moulding covers 1 to 1,000,000 parts once volumes justify tooling.

What are your lead times?

Printed parts start from 1 business day; CNC machining and sheet metal from 5 business days. Quotes are returned within 24 hours of receiving a complete brief. Material, geometry, quantity and finishing determine the delivery date in your quotation.

What tolerances can you hold?

Our starting capabilities are ±0.3% with a ±0.3 mm minimum for 3D printing, to ±0.020 mm for CNC machining, and to ±0.1 mm for sheet metal. Geometry, material and finishing determine the final tolerances in your quotation. Printed parts can be post-machined for tighter interfaces.

Can you make medical and aerospace parts?

We manufacture development prototypes and components for medical and aerospace applications. Send the drawing, material grade and required inspection records with your brief. For regulated applications, the quotation states the applicable qualification, certification scope and release requirements.

Start a project

Bring us the
hard part.

A drawing, an idea, or a component that needs to do more. Send your brief for a manufacturing route, price and lead time.

info@printforge.co.in +91 98441 14767 #101/102, Ananda Kuteera, Insight Academy Rd
ISRO Layout, Bengaluru 560062, India
  • End-to-end additive manufacturing, one supplier from CAD to inspected part
  • Material, process and inspection requirements reviewed together
  • Manufacturing route and documentation confirmed in your quotation
  • An engineer on every enquiry, not a sales desk

01 Your part02 Requirements03 Review & send
What are we making?

Start with the part. We can work through the process together.

Attachments are optional. You can start a conversation before sending CAD.

Add a drawing or file link

Design reviewMaterial selectionDimensional inspectionTraceability requirementsFDMSLASLSMJFCNC machiningSheet metalInjection mouldingGenerative design Design reviewMaterial selectionDimensional inspectionTraceability requirementsFDMSLASLSMJFCNC machiningSheet metalInjection mouldingGenerative design